The hot filament of an accidentally broken bulb can ignite spilled fuel or oil. Avoid Harmful Asbestos Dust Avoid breathing dust that may be generated when handling components containing asbestos fibers.
Inhaled asbestos fibers may cause lung cancer. Components in products that may contain asbestos fibers are brake pads, brake band and lining assemblies, clutch plates, and some gaskets. The asbestos used in these components is usually found in a resin or sealed in some way. Normal handling is not hazardous as long as airborne dust containing asbestos is not generated. Avoid creating dust. Never use compressed air for cleaning. Avoid brushing or grinding material containing asbestos.
When servicing, wear an approved respirator. A special vacuum cleaner is recommended to clean asbestos. If not available, apply a mist of oil or water on the material containing asbestos. Keep bystanders away from the area.
Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension. If you do not have an exhaust pipe extension, open the doors and get outside air into the area. Warning: California Proposition 65 Warning Gasoline engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
Explosive separation of a tire and rim parts can cause serious injury or death. Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job. Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion.
Welding can structurally weaken or deform the wheel. Shut off machine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely.
When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available. Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts. Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous chemicals used with John Deere equipment include such items as lubricants, coolants, paints, and adhesives. A Material Safety Data Sheet MSDS provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques.
Check the MSDS before you start any job using a hazardous chemical. That way you will know exactly what the risks are and how to do the job safely. Then follow procedures and recommended equipment. Keep hands and feet away while machine is running. Shut off power to service, lubricate or remove mower blades, augers or PTO shafts.
Potentially harmful waste used with John Deere equipment include such items as oil, fuel, coolant, brake fluid, filters, and batteries. Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them. Do not pour waste onto the ground, down a drain, or into any water source.
Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your John Deere dealer. Before returning machine to customer, make sure machine is functioning properly, especially the safety systems. Install all guards and shields. Fastener Torques DO NOT use these hand torque values if a different torque value or tightening procedure is given for a specific application.
Check tightness of fasteners periodically. DO NOT use air powered wrenches. When bolt and nut combination fasteners are used, torque values should be applied to the NUT instead of the bolt head. Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade. Fasteners should be replaced with the same grade.
Make sure fastener threads are clean and that you properly start thread engagement. This will prevent them from failing when tightening. Tighten toothed or serrated-type lock nuts to the full torque value. When bolt and nut combination fasteners are used, torque values should be applied to the NUT instead of the bolt. O-Ring Boss Fittings 1. Inspect boss O-ring boss seat.
It must be free of dirt and defects. If repeated leaks occur, inspect for defects with a magnifying glass. Some raised defects can be removed with a slip stone. Inspect the fitting sealing surfaces A. They must be free of dirt or defects. Inspect the O-ring B. It must be free of damage or defects.
Put hydraulic oil or petroleum jelly on the O-ring B. Place electrical tape over the threads to protect O-ring from nicks.
Slide O-ring over the tape and into the groove A of fitting. Remove tape. Lubricate O-rings and install into groove using petroleum jelly to hold in place during assembly. Index angle fittings and tighten by hand pressing joint together to insure O-ring remains in place. DO NOT allow hoses to twist when tightening fittings.
Use two wrenches to tighten hose connections; one to hold the hose, and the other to tighten the swivel fitting. Tighten fitting or nut to torque value shown on the chart per dash size stamped on the fitting. For angle fittings, loosen special nut D and push special washer C against threads so O-ring can be installed into the groove of fitting.
Turn fitting into the boss by hand until special washer or washer face straight fitting contacts boss face and O-ring is squeezed into its seat. To position angle fittings E , turn the fitting counterclockwise a maximum of one turn.
Tighten straight fittings to torque value shown on chart. For angle fittings, tighten the special nut to value shown in the chart while holding body of fitting with a wrench. Proposition 65 Warning: Diesel engine exhaust and some of its elements from this product are known to the State of California to cause cancer, birth defects, or other reproductive harm.
In general, diesel fuels are blended to satisfy the low air temperature requirements of the geographical area in which they are sold. After tightening fitting by hand, put a mark on nut or boss; then tighten special nut or straight fitting the number of flats shown.
Diesel fuels for highway use in the United States now require sulfur content to be less than 0. If diesel fuel being used has a sulfur content greater than 0. Consult your local diesel fuel distributor for properties of the diesel fuel available in your area.
Diesel Fuel Lubricity Diesel fuel must have adequate lubricity to ensure proper operation and durability of fuel injection system components.
If fuel contains water, a zinc gel will also form. The gel and flakes will quickly plug fuel filters and damage fuel injectors and fuel pumps. If diesel fuel with sulfur content greater than 0. This will help prevent any accidental sparks from occurring. Store fuel in an area that is well ventilated to prevent possible igniting of fumes by an open flame or spark, this includes any appliance with a pilot light.
Keep all dirt, scale, water or other foreign material out of fuel. DO NOT use de-icers to attempt to remove water from fuel. DO NOT depend on fuel filters to remove water from fuel. It is recommended that a water separator be installed in the storage tank outlet. ONLY use this specified break-in oil in rebuilt or remanufactured engines for the first hours maximum of operation. Operating outside of these recommended oil air temperature ranges may cause premature engine failure.
Engine rebuild instructions should be followed closely to determine if special requirements are necessary. After the break-in period, use the John Deere oil that is recommended for this engine. Use the appropriate oil viscosity based on the air temperature ranges. Operating outside of these recommended oil air temperature ranges may cause premature gear case failure. ONLY use a quality oil in this gear case.
DO NOT mix any other oils in this gear case. Hydrostatic Transmission and Hydraulic Oil Use the appropriate oil viscosity based on these air temperature ranges. Operating outside of these recommended oil air temperature ranges may cause premature hydrostatic transmission or hydraulic system failures.
DO NOT mix any other oils in this transmission. Gear Transmission Grease Use the following gear grease based on the air temperature range. Operating outside of the recommended grease air temperature range may cause premature gear transmission failure. ONLY use a quality gear grease in this transmission.
DO NOT mix any other greases in this transmission. This premium, multi-purpose grease is specially formulated as a high-temperature, extreme-pressure grease, especially effective in rolling contact applications. If alternative lubricants are to be used, it is recommended that the factory fill be thoroughly removed before switching to any alternative lubricant.
Avoid mixing different brands, grades, or types of oil. Oil manufacturers blend additives in their oils to meet certain specifications and performance requirements.
Mixing different oils can interfere with the proper functioning of these additives and degrade lubricant performance. Anti-Corrosion Grease This anti-corrosion grease is formulated to provide the best protection against absorbing moisture, which is one of the major causes of corrosion. This grease is also superior in its resistance to separation and migration. All machines operate at top efficiency only when clean lubricants are used. Use clean storage containers to handle all lubricants.
Store them in an area protected from dust, moisture, and other contamination. Store drums on their sides. Make sure all containers are properly marked as to their contents. Dispose of all old, used containers and their contents properly.
Mixing of Lubricants In general, avoid mixing different brands or types of lubricants. Manufacturers blend additives in their lubricants to meet certain specifications and performance requirements.
Mixing different lubricants can interfere with the proper functioning of these additives and lubricant properties which will downgrade their intended specified performance. Filtration of oils is critical to proper lubrication performance. Always change filters regularly. Most John Deere filters contain pressure relief and antidrainback valves for better engine protection. Read container label completely before using and follow instructions as stated. Water used to dilute engine coolant concentrate must be of high quality - clean, clear, potable water low in chloride and hardness - Table 1 is generally acceptable.
DO NOT use salt water. Deionized or distilled water is ideal to use. Coolant that is not mixed to these specified levels and water purity can cause excessive scale, sludge deposits, and increased corrosion potential. Service Manuals are concise service guides for a specific machine and are on-the-job guides containing only the vital information needed by a technician.
This John Deere Service Manual includes repair and maintenance information, detailed description of service and troubleshoot procedures, installation instructions, special instructions, other additional information for John Deere X, X Garden Tractors. This manual includes illustrations like pictures and diagrams which you can help you determine the installation location spare parts, etc.
Using Your Operator s Manual This John Deere Operator manual is an important part of your machine and should remain with the machine when you sell it. Our company provides for sale original spare part catalogs, workshop manuals, diagnostic software for all models of engines, cars, trucks, buses, forklifts, tractors, harvesters, cranes, buldozers, generators, construction and agricultural machines, motorcycles.
To purchase a catalog online, please add the product to your cart, fill in the contact form online. Our managers proceed your order the same day. Let us know if you have any catalog for exchange. Switch to mobile version. Payment Conditions. Sooner or later, maintenance will need to be performed. Be prepared for it when it happens by simply purchasing this service manual for later use!
See below for a list of items that most of our manuals cover. Some manuals actually cover more items that are not even listed!
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